Drill Review

M6 Bolt Clearance: Choose a 6.4, 6.6 or 7.0 mm Hole

Use 6.6 mm for normal M6 bolt clearance, 6.4 mm for close fit or 7.0 mm for loose fit. Keep clearance holes separate from tap holes.

Ray Kowalski · 2 min read

Use a 6.6 mm drill for a normal-clearance hole that lets an M6 bolt pass through. If you need to cut M6 × 1 threads into the hole instead, the usual drill size is 5.0 mm. TR Fastenings’ chart lists both sizes for M6.

M6 describes the thread’s nominal 6 mm diameter—not the drill bit you need for every application.

Choose the clearance fit

A clearance hole lets the bolt pass through without threading into that part. Choose its diameter to suit the assembly:

M6 bolt clearance Hole diameter Purpose
Close fit 6.4 mm Minimal clearance; requires more accurate hole alignment
Normal fit 6.6 mm General-purpose pass-through hole
Loose fit 7.0 mm More room for assembly and misalignment

These sizes and fit descriptions come from Albany County Fasteners’ metric clearance chart. Follow the assembly drawing if it specifies a diameter or tolerance rather than choosing a fit yourself.

For example, a bracket bolted into a threaded metal plate needs two different holes: a clearance hole through the bracket and a smaller hole in the plate before tapping. Drilling both parts at 6.6 mm would not prepare the plate for a conventional M6 × 1 thread.

For the threaded part, check the pitch and whether the tap cuts or forms threads. The 5.0 mm answer is for an M6 × 1 cutting tap, not every M6 tap. See our M6 tap-drill guide for pitch-specific sizes and forming-tap requirements.

Can you use an inch bit for clearance?

These are calculated nominal diameters, using 25.4 mm per inch—not exact metric replacements:

Inch bit Metric diameter Comparison
1/4 in 6.350 mm Slightly smaller than 6.4 mm close clearance
17/64 in 6.7469 mm Larger than 6.6 mm normal clearance
9/32 in 7.1438 mm Larger than 7.0 mm loose clearance

For a simple pass-through hole, an inch bit may be acceptable if the assembly permits its actual diameter; it does not automatically meet a specified metric fit. If the drawing calls for a particular hole diameter and tolerance, use tooling and a drilling process that meet them.

If “M6” is printed on a wall anchor, threaded insert or repair kit, use that product’s hole-preparation instructions. The bolt-thread designation alone is not enough to select its installation drill.