M6 Bolt Clearance: Choose a 6.4, 6.6 or 7.0 mm Hole
Use 6.6 mm for normal M6 bolt clearance, 6.4 mm for close fit or 7.0 mm for loose fit. Keep clearance holes separate from tap holes.
Use a 6.6 mm drill for a normal-clearance hole that lets an M6 bolt pass through. If you need to cut M6 × 1 threads into the hole instead, the usual drill size is 5.0 mm. TR Fastenings’ chart lists both sizes for M6.
M6 describes the thread’s nominal 6 mm diameter—not the drill bit you need for every application.
Choose the clearance fit
A clearance hole lets the bolt pass through without threading into that part. Choose its diameter to suit the assembly:
| M6 bolt clearance | Hole diameter | Purpose |
|---|---|---|
| Close fit | 6.4 mm | Minimal clearance; requires more accurate hole alignment |
| Normal fit | 6.6 mm | General-purpose pass-through hole |
| Loose fit | 7.0 mm | More room for assembly and misalignment |
These sizes and fit descriptions come from Albany County Fasteners’ metric clearance chart. Follow the assembly drawing if it specifies a diameter or tolerance rather than choosing a fit yourself.
For example, a bracket bolted into a threaded metal plate needs two different holes: a clearance hole through the bracket and a smaller hole in the plate before tapping. Drilling both parts at 6.6 mm would not prepare the plate for a conventional M6 × 1 thread.
For the threaded part, check the pitch and whether the tap cuts or forms threads. The 5.0 mm answer is for an M6 × 1 cutting tap, not every M6 tap. See our M6 tap-drill guide for pitch-specific sizes and forming-tap requirements.
Can you use an inch bit for clearance?
These are calculated nominal diameters, using 25.4 mm per inch—not exact metric replacements:
| Inch bit | Metric diameter | Comparison |
|---|---|---|
| 1/4 in | 6.350 mm | Slightly smaller than 6.4 mm close clearance |
| 17/64 in | 6.7469 mm | Larger than 6.6 mm normal clearance |
| 9/32 in | 7.1438 mm | Larger than 7.0 mm loose clearance |
For a simple pass-through hole, an inch bit may be acceptable if the assembly permits its actual diameter; it does not automatically meet a specified metric fit. If the drawing calls for a particular hole diameter and tolerance, use tooling and a drilling process that meet them.
If “M6” is printed on a wall anchor, threaded insert or repair kit, use that product’s hole-preparation instructions. The bolt-thread designation alone is not enough to select its installation drill.